Semi-Automatic High-viscosity Adhesive filling machine 1:1 Two Component AB Adhesive Filling, Capping & Dispensing Machine for 50ml 400ml 2K Cartridge
AB Two-Component Filling and Capping Machine
- Machine Model::WEFILL-CAR-AB-F011
- Applicable Paste Volume Ratios::1:1,also can customized 2:1,3:1,4:1,5:1,10:1 to 20:1,etc.
- Applicable Filling Volume::50ml&400ml,also can customized:10ml-1500ml.
- Filling Speed::300-360pcs/hour(50ml,1:1);120-180pcs/hour(400ml,1:1),
- Machine Voltage::220V/1Phase/50HZ or Customized Your Country Voltage
- Machine Working Air Pressure::4-6 Bar
- Feeding Platen Size::200L(55gallon);also can configure:20L(5gallon)
- Applicable Viscosity::10000 to 1000,000 cps,High Viscosity Paste Adhesive
- Dispensing Accuracy::±1-2%
WEFILL-CAR-AB-F011 200L Large Pressure-Disc Reverse-Push Metered Filling Machine
Machine Overview
The WEFILL-CAR-AB-F011 Pressure-Disc Reverse-Push Metered Filling Machine is specially designed for high-viscosity two-component adhesives, including epoxy, acrylic, silicone, and structural bonding materials. It provides a reliable filling solution for AB adhesive cartridges, dual-component syringes, and industrial adhesive packaging applications.
Using an innovative pressure-disc feeding system combined with reverse-push metered filling technology, the machine utilizes the natural viscosity and pressure characteristics of the adhesive to achieve stable material transfer from the original container to the metering unit. This design ensures smooth feeding performance while reducing material waste and improving filling consistency.
Driven by a high-precision servo motor, the metering pump continuously generates controlled pressure to deliver adhesive into cartridges through the wide-mouth filling port. The servo-driven system works in synchronization with the precision metering pump, providing accurate A/B ratio control, consistent dispensing volume, and stable material output.
The automatic cartridge positioning and clamping fixture enables efficient filling operation, while the reverse filling process helps minimize air entrapment, reduce bubbles, and improve the final packaging quality of two-component adhesives.
Equipped with an intuitive HMI touchscreen control system, operators can easily adjust filling volume, speed, and production parameters according to different adhesive characteristics and cartridge sizes.
Key Features & Benefits:
①Designed for high-viscosity AB adhesive and two-component materials; ②Pressure-disc feeding system for stable material supply; ③Reverse-push metered filling technology for bubble reduction; ④Precision servo-driven metering pump for accurate ratio control; ⑤Automatic cartridge positioning and filling operation; ⑥Adjustable filling volume and speed via HMI touchscreen; ⑦Reduced adhesive waste and improved production efficiency; ⑧One operator operation for cost-effective production.
The WEFILL-CAR-AB-F011 is an ideal solution for manufacturers producing epoxy adhesive cartridges, chemical anchor cartridges, AB glue cartridges, and two-component adhesive packaging products.
In addition to semi-automatic filling solutions, WEFILL TECH also provides fully automatic two-component adhesive filling machines for dual cartridges and dual syringes, supporting a wide range of material viscosities and production requirements.
Need a custom configuration? We offer variable ratios (1:1 to 20:1), custom volumes (10ml to 1500ml), and ATEX explosion-proof options. Contact us with your requirements.
| Type: | WEFILL-CAR-AB-F011 |
| Voltage: | 220V/1Phase/50Hz; |
| Power: | 3.-5.5kw; |
| Working Air Pressure: | 0.4-0.7 Mpa; |
| Feeding Method: | 55 Gallon/200 liters Pressure Plate--Suitable for supplying high-viscosity paste materials; |
| Control Method: | Siemens PLC + HMI; |
| Applicable Ratio: | 1:1,2:1-20:1 Customizable,Commonly used ratios are: 1:1; 2:1; 3:1; 4:1; 10:1; |
| Suitable Cartridges: | 50ml & 400ml;can customized:10-1500ml, Like:12ml,24ml,75ml, 200ml, 250ml,400ml, 600ml, 1000ml,etc; |
| Viscosity Range: | 20000-1000000cps,high-viscosity paste adhesives |
| Filling accuracy: | ±1%; |
| Filling speed: | 300-360pcs/hour(50ml,1:1),120-180pcs/hour(400ml,1:1) |
| Machine Size: | L1400mm*W1600mm*H1900mm,For reference only; |
| Machine Weight: | 650KG |
| Machine Frame | Equipped with steel surface coated frame and swivel casters for easy mobility or secure positioning. |
Machine Front Configuration
WEFILL-CAR-AB-F011 Semi-Automatic High-Viscosity Paste AB Adhesive Filling & Capping MachineMachine Front View – Intelligent Control & Precision Filling System
1. Siemens Intelligent Control System
Equipped with a Siemens 7-inch touchscreen HMI, Siemens PLC control system, and Mingwei power supply, providing intuitive operation, stable control, and easy parameter adjustment.
2. Manual / Semi-Automatic Operation Control
Equipped with manual and semi-automatic mode switches, foot pedal electric control, and main emergency stop switch for flexible operation and enhanced safety.
3. A/B Material Pressure Regulation System
Equipped with independent A and B material pressure regulating valves and pressure gauges, allowing precise adjustment of material feeding pressure and ensuring stable two-component dispensing.
4. Precision Cartridge Filling Fixture
Customized filling fixtures ensure accurate positioning and quantitative filling:
● 50ml 1:1 AB cartridge filling fixture ×1
● 400ml 1:1 AB cartridge filling fixture ×1
5. Cartridge Piston Pressing Fixture
Customized piston pressing fixtures included:
● 50ml 1:1 AB cartridge piston pressing fixture ×1
● 400ml 1:1 AB cartridge piston pressing fixture ×1
6. Precision Filling Control System
Equipped with high-precision limit switches to control cartridge positioning and filling volume, ensuring consistent dosing accuracy for every cartridge.
7. Pneumatic Dispensing Valve System
High-speed precision solenoid valve controls the dispensing valve opening and closing process, ensuring fast glue stopping, clean dispensing, and stable operation.
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Machine Rear Configuration
Rear Material Supply & Drive System
1. Dual 200L Pressure Disc Feeding System
Equipped with two sets of 200L standard pressure plates, compatible with 200L straight-side drums, suitable for continuous feeding of two-component adhesive materials.
2. Precision Lifting Cylinder System
Equipped with four precision lifting cylinders to ensure balanced pressure plate movement, smooth material pressing, and stable feeding performance.
3. High Viscosity Adhesive Metering Pump System
Equipped with two sets of wear-resistant metering feed pumps, specially designed for conveying high-viscosity paste adhesives and industrial materials.
4. Servo Motor Drive System
Equipped with two sets of servo motors and matching gear reducers to provide stable power output and ensure high-speed, accurate material dispensing.
5. Stable Material Flow Control
The feed pumps are driven by pneumatic cylinders to maintain stable material flow rate and achieve high-precision metering performance.
6. Industrial-Grade Transfer Pipeline
Equipped with explosion-proof, corrosion-resistant, and high-temperature-resistant material pipelines, suitable for demanding adhesive applications.
7. Stainless Steel Machine Cabinet
Integrated stainless steel electrical cabinet with universal leveling casters, providing durability, easy movement, and convenient installation.
Send Your Inquiry NowOptional Features for Customized AB Adhesive Filling Solutions
Additional configurations and customized solutions are available according to different adhesive characteristics, production Process, and application environments.
1. Constant Temperature Heating System-Optional Heating Module for Temperature-Sensitive Materials
● Available for adhesives and materials requiring stable temperature control during the filling process.
● Maintains consistent material viscosity and improves dispensing stability and filling accuracy.
● Helps ensure smooth material flow for temperature-sensitive products.
2. Customized Mixing Ratio & Filling Capacity-Flexible AB Ratio and Filling Volume Solutions
● Supports various two-component adhesive mixing ratios, including 1:1, 2:1, 4:1, 10:1, and other customized ratios.
● Filling volume can be customized according to different cartridge sizes, packaging formats, and production requirements.
● Suitable for applications using 50ml, 200ml, 250ml, 400ml, 490ml cartridges and other customized packages.
3. Large Platen Supply System-20L (5-Gallon) Drum Material Feeding Upgrade
● The material supply system can be upgraded with a large platen system compatible with 20L / 5-gallon drums.
● Designed for continuous adhesive feeding in high-volume production environments.
● Reduces manual material handling and improves production efficiency.
4. SUS316 Stainless Steel Contact Parts Upgrade-Enhanced Corrosion Resistance for Special Materials
● Material-contact components can be upgraded to SUS316 stainless steel.
● Recommended for corrosive, chemically sensitive, or high-purity adhesive applications.
● Provides improved durability and longer service life under demanding conditions.
5. Explosion-Proof System Upgrade-Safety Upgrade for Hazardous Production Environments
● The complete machine can be customized with an explosion-proof configuration.
● Suitable for applications requiring enhanced safety protection in hazardous or special working environments.
● Provides safer operation when handling flammable or sensitive materials.
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Compatible Materials & Applications
Wide Range of Two-Component Adhesive Materials
The WEFILL-CAR-AB-F011 Semi-Automatic High-Viscosity Paste AB Adhesive Filling & Capping Machine is designed for precise filling of a wide range of two-component adhesives, epoxy resins, and Low-viscosity materials.
Compatible materials include:
● Epoxy resins; ● Two-component polyurethane (PU) adhesives; ● Acrylic adhesives (MMA); ● Silicone adhesives and sealants; ● Structural adhesives; ● Stone panel adhesives; ● Grout sealants; ● Rebar anchoring adhesives; ● Casting compounds; ● Cyanoacrylates; ● Greases and lubricating pastes; ● High-viscosity sealants; ● Other customized two-component chemical materials; ● Cow Adhesive etc.
Applicable Industries
The machine is widely used in industries requiring accurate ratio-controlled filling, clean packaging, and reliable dispensing performance, including:
● Electronics manufacturing; ● Electrical appliance manufacturing; ● Medical device and healthcare industries; ● Food processing and packaging applications; ● Construction and civil engineering; ● Automotive manufacturing; ● Aerospace applications; ● Photovoltaic (solar energy) industry; ● Machine building and industrial equipment; ● Mobile devices and wearable electronics; ● In-vitro diagnostics; ● Animal healthcare products; ● Gift, decoration, and craft industries; ● Stone and panel processing; ● Fluid packaging and industrial chemical packaging; ● Defense-related applications
Compatible Adhesive Brands
The WEFILL-CAR-AB-F011 filling system is compatible with many internationally recognized adhesive brands, including:
● 3M; ●Henkel (LOCTITE); ●Huntsman Corporation; ●H.B. Fuller Company; ●Permabond Engineering Adhesives; ●ITW Performance Polymers; ●Master Bond Inc.; ●MG Chemicals; ●DELO Industrial Adhesives; ●Other industrial adhesive and sealant manufacturers.
Typical Applications:
AB cartridge filling • Two-component adhesive repackaging • High-viscosity material dispensing • Industrial adhesive filling • Precision chemical packaging.
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