Wefill-ab-f001-low-viscosity-2k-cartridge-1-1-ab-adhesive-filler-50ml-400ml-1

Semi-Auto Low Viscosity AB Adhesive Dual Cartridge Filling Machine for 50ml/400ml-WEFILL

AB Two-Component Filling and Capping Machine

  • Machine Model:WEFILL-CAR-AB-F001-400-50
  • Applicable Liquid Volume Ratios:1:1
  • Applicable Filling Volume:50ml&400ml
  • Filling Speed:480-600pcs/hour(50ml,1:1),200-240pcs/hour(400ml,1:1)
  • Machine Voltage:220V/1Phase/50HZ or Customized Your Country Voltage
  • Machine Working Air Pressure:0.4–0.7 MPa
  • Vacuum Pressure Tank:30L;Stainless steel 304
  • Applicable Viscosity:5 to 5,000 cps,Low Viscosity Liquid-State
  • Dispensing Accuracy:±1%

MACHINE DESCRIPTION

WEFILL-CAR-AB-F001-400-50 Semi-Automatic 50ml 400ml 2K Cartridge AB Adhesive Filling & Capping Machine For Low Viscosity 1:1 Two-Component Adhesives

Machine Introduction

The WEFILL-CAR-AB-F001-400-50 is a semi-automatic two-component (2K) adhesive cartridge filling and capping machine engineered for precise dispensing and packaging of low-viscosity liquid AB adhesives. It delivers accurate 1:1 ratio filling for 50ml and 400ml dual-component cartridges, offering a reliable solution for manufacturers who demand clean, efficient, and consistent adhesive packaging.

The machine handles a wide range of two-component materials, including epoxy resins, polyurethane (PU) adhesives, acrylic adhesives (MMA), 3M structural adhesives, AB adhesives, and stone panel adhesives.

Equipped with an integrated vacuum pressure tank, press plate feeding system, precision metering pump, servo-driven control system, and automatic cartridge clamping mechanism, the machine ensures stable material flow, accurate ratio control, and bubble-free filling performance.

Filling Compatibility

Designed for automatic filling of: ①50ml 1:1 AB 2K cartridges; ②400ml 1:1 AB 2K cartridges,Optional configurations can support additional cartridge sizes and filling requirements.
Key Features
1.Low-Viscosity 2K Adhesive Filling Solution — Specially designed for low-viscosity liquid AB adhesives
2.Precision Servo Metering System — ±1% filling accuracy with stable ratio control
3.Automatic Cartridge Capping & Filling — Integrated filling and capping for efficient production
4.Rear-Loading Cartridge Design — Smooth material flow, reduced bubbles, minimal waste
5.HMI Touchscreen Control — Siemens PLC + 7" touchscreen for easy parameter setting and monitoring

WEFILL TECH also provides fully automatic AB adhesive filling machines for dual cartridges, dual syringes, and high-viscosity adhesive applications, with customized solutions available according to production capacity and budget requirements

OPERATING VIDEO
PARAMETERS

 Machine Parameter

Need a custom configuration? We offer variable ratios (1:1 to 20:1), custom volumes (10ml to 1500ml), and ATEX explosion-proof options. Contact us with your requirements.

         Parameter Category          Standard Configuration        Optional Customization
Type:WEFILL-CAR-AB-F001-400-50
Voltage:220V/1Phase/50Hz;Customizable for voltages in various countries
Power:2-3.5kw;-
Working Air Pressure:0.4-0.7 Mpa;-
Feeding Method:Vacuum pressure tanks feeding materials, Tank Capacities:30L,Suitable for supplying Low-viscosity liquid materials;
also can customized:5L/10L/20L/30L/50L/60L,Tank Material can customized:SUS316
Control Method:Siemens PLC + HMI;-
Applicable Ratio:1:12:1-20:1 Customizable,Commonly used ratios are: 1:1; 2:1; 3:1; 4:1; 10:1;
Suitable Cartridges:50ml/400mlCan customized:10-1500ml, Like:12ml,24ml,75ml, 200ml, 250ml,400ml, 490ml,600ml, 1000ml,etc;
Viscosity Range:5-5000cps,Low-viscosity Liquid adhesivesExpandable to higher viscosities (with optional pressure plate feeding)
Filling accuracy:±1%;-
Filling speed:480-600pcs/hour(50ml,1:1);200-240/hour(400ml,1:1)-
Machine Size:L1500mm*W1300mm*H1700mm,For reference only;-
Machine Weight:450KG
-
Machine FrameEquipped with steel surface coated frame and swivel casters for easy mobility or secure positioning.-

Filling Process Flowchart

50ml-1-1-dual-2k-cartridge-ab-epoxy-filling-process-flowchart

Working Principle

Step 1 — Material Loading:
The operator loads Component A and Component B into separate stainless steel pressure tanks.
Step 2 — Pressure Feeding:
Pneumatic pressure delivers both components from the storage tanks to the precision metering pump system.
Step 3 — Precision Metering:
Servo-motor-driven metering pumps precisely control the flow rate during filling, maintaining a stable 1:1 mixing ratio throughout the process.
Step 4 — Cartridge Positioning & Clamping:
The machine automatically positions and clamps the two-component (2K) adhesive cartridges.
Step 5 — Rear Filling:
Adhesive is injected into the cartridges through a large-diameter rear feed port. This reverse filling method (fill first, cap later) ensures smooth material flow, reduces air bubbles, minimizes adhesive waste, and improves filling consistency.
Step 6 — Automatic Unloading:
The rear-mounted automatic lifting and loading mechanism supports independent loading and unloading of 50ml 1:1 and 400ml 1:1 AB adhesive cartridges, reducing operator workload and improving production efficiency.


CONFIGURATION

Front Side Configuration – Intelligent Control & Precision Filling System

1. Siemens PLC Control System & 7-Inch Touchscreen HMI

The machine is equipped with a Siemens PLC programmable controller and expansion modules, providing stable and reliable operation.A Siemens 7-inch capacitive touchscreen interface allows operators to easily set and adjust:

①AB adhesive mixing ratio  ②Filling volume  ③Dispensing speed  ④Filling parameters  ⑤Machine operation status monitoring

2. Precision Dispensing Head & Fast Response Control System

The machine is equipped with high-speed precision solenoid valves to control

3. Servo Motor Driven Metering Pump System

Equipped with two sets of precision corrosion-resistant gear metering pumps for accurate transportation and measurement of liquid adhesives.

4. Cartridge Positioning & Filling Fixture

①50ml 1:1 cartridge positioning fixture   ②50ml 1:1 piston pressing fixture
①400ml 1:1 cartridge positioning fixture   ②400ml 1:1 piston pressing fixture

5. Dispensing Head Configuration – Double-Acting Anti-Drip Dispensing System

The machine is equipped with one set of double-acting dispensing head, specially designed for precise two-component adhesive dispensing control.

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Rear Side Configuration

–------------Material Supply & Auxiliary System

1. A/B Material Storage Tank System

The machine is equipped with two sets of 30L SUS304 stainless steel material tanks for storing A and B component adhesives separately.Independent storage of A/B components to maintain material stability,Suitable for various liquid adhesives and chemical materials.

2. Corrosion-Resistant Material Transfer Pipeline

The upgraded pipeline design ensures safe and stable transportation of different adhesive materials, including epoxy resin, polyurethane, acrylic adhesive, and other two-component materials.

3. A/B Material Level Alarm System

The machine is equipped with two sets of high and low material level detection alarm systems.This ensures continuous and stable filling performance.

4. Independent Pressure Regulation System

Each material tank is equipped with an independent pressure control system, including:Pressure regulating valve;Vacuum pressure gauge;Exhaust valve;Safety valve;Vent valve.The independent adjustment design allows precise control of A and B component feeding pressure, ensuring stable material flow and consistent mixing ratio accuracy.

5. Vacuum Degassing System

The machine is equipped with a vacuum degassing system for A/B material tanks.The vacuum system removes trapped air bubbles from adhesive materials before filling.

6. Compressed Air Filtration & Lubrication Unit

The rear pneumatic system includes an integrated air preparation unit with:Compressed air filtration;Moisture separation;Pneumatic component lubrication.It ensures clean and stable air supply while protecting internal pneumatic components and extending machine service life.

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MORE FEATURES

Optional Configurations & Customized Solutions

To meet different adhesive characteristics and production requirements, the machine can be customized with various optional functions and configurations.

1. Vacuum Stainless Steel Pressure Tank Options

The machine can be equipped with customized vacuum pressure tanks in different capacities, including:5L / 10L / 15L / 20L / 25L/ 30L / 60L;For corrosive adhesives or chemical materials, the stainless steel pressure tank can be upgraded from SUS304 to SUS316 stainless steel for improved corrosion resistance and longer service life.

2. Automatic Material Feeding System

An optional automatic feeding pump system can be integrated to transfer adhesive materials directly from original containers into the stainless steel storage tanks.

3. Vacuum Degassing System

An optional vacuum system can be installed to remove air bubbles from A/B adhesive materials inside the storage tanks.
Benefits:①Reduces bubbles;②Improves filling consistency;③Enhances final product quality.

4. Mixing Pressure Tank System

For adhesives requiring continuous stirring or uniform dispersion during filling, the machine can be equipped with pressure tanks with mixing functions.
Benefits:①Maintains adhesive uniformity;②Prevents material separation;③Ensures stable adhesive performance.

5. Constant Temperature Heating System

For temperature-sensitive adhesives, Heating system can maintain stable material temperature.
Benefits:①Keeps adhesive viscosity consistent;②Improves material flow performance;③Ensures smooth dispensing and reliable filling accuracy.

6. Flexible Mixing Ratio & Filling Volume Adjustment

The machine supports customized ratios and capacities through adjustable metering parameters and interchangeable filling fixtures.
Features:①Supports different A/B ratios;②Compatible with various cartridge;③Filling volume adjustment;④Suitable for different adhesive formulations requirements

7. Pressure Tank / Platen Feeding System Options

Different material supply methods can be selected according to adhesive viscosity and flow characteristics.
Available options:①Pressure tank feeding system;②Platen feeding system.
These customized feeding solutions are suitable for:①Low-viscosity liquid adhesives;②Medium-viscosity materials;③High-viscosity paste adhesives.

Customized Solutions for Various Adhesive Applications

With flexible configuration options, the machine can be customized for different two-component materials,The modular design allows customers to select suitable functions based on material properties, cartridge specifications, and production requirements.

WEFILL TECH provides customized AB adhesive filling solutions based on material properties, packaging formats, and production requirements. Please contact us for a tailor-made equipment solution.

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APPLICATION
Compatible Materials & Applications

Wide Range of Two-Component Adhesive Materials

The WEFILL-CAR-AB-F001-400-50 Semi-Automatic Low-Viscosity Liquid AB Adhesive Filling & Capping Machine is designed for precise filling of a wide range of two-component adhesives, epoxy resins, and Low-viscosity materials.
Compatible materials include:
● Epoxy resins;  ● Two-component polyurethane (PU) adhesives;  ● Acrylic adhesives (MMA);  ● Silicone adhesives and sealants;  ● Structural adhesives;  ● Stone panel adhesives;  ● Grout sealants;  ● Rebar anchoring adhesives;  ● Casting compounds;  ● Cyanoacrylates;  ● Greases and lubricating pastes;  ● High-viscosity sealants;  ● Other customized two-component chemical materials;  ● Cow Adhesive etc.

Applicable Industries

The machine is widely used in industries requiring accurate ratio-controlled filling, clean packaging, and reliable dispensing performance, including:
● Electronics manufacturing;  ● Electrical appliance manufacturing;  ● Medical device and healthcare industries;  ● Food processing and packaging applications;  ● Construction and civil engineering;  ● Automotive manufacturing;  ● Aerospace applications;  ● Photovoltaic (solar energy) industry;  ● Machine building and industrial equipment;  ● Mobile devices and wearable electronics;  ● In-vitro diagnostics;  ● Animal healthcare products;  ● Gift, decoration, and craft industries;  ● Stone and panel processing;  ● Fluid packaging and industrial chemical packaging;  ● Defense-related applications

Compatible Adhesive Brands

The WEFILL-CAR-AB-F001-400-50 filling system is compatible with many internationally recognized adhesive brands, including:
● 3M;  ●Henkel (LOCTITE);  ●Huntsman Corporation;  ●H.B. Fuller Company;  ●Permabond Engineering Adhesives;  ●ITW Performance Polymers;  ●Master Bond Inc.;  ●MG Chemicals;  ●DELO Industrial Adhesives;  ●Other industrial adhesive and sealant manufacturers.
Typical Applications:
AB cartridge filling • Two-component adhesive repackaging • Low-viscosity material dispensing • Industrial adhesive filling • Precision chemical packaging.

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