wefill-car-ab-f003-semi-automatic-ab-adhesive-filling-machine

Semi-Auto Adhesive 2K Syringe Filling & Capping Machine | High Viscosity Liquids Adhesive

AB Two-Component Filling and Capping Machine

  • Machine Model:WEFILL-CAR-AB-F003-2
  • Applicable Liquid Volume Ratios:1:1,10:1;also can customized 2:1,3:1,4:1,5:1,10:1 to 20:1,etc.
  • Applicable Filling Volume:50ml,75ml,also can customized:10ml-1500ml.
  • Filling Speed:600-720pcs/hour(50ml,1:1)
  • Machine Voltage:220V/1Phase/50HZ or Customized Your Country Voltage
  • Machine Working Air Pressure:0.4–0.7 MPa
  • Feeding Platen Size:20L(5gallon)Pressing Plate;also can configure:200L(55gallon)
  • Applicable Viscosity:10000 to 1000,000 cps,High Viscosity Paste Adhesive
  • Dispensing Accuracy:±1%

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MACHINE DESCRIPTION

WEFILL-SYR-AB-F003 Semi-Automatic Syringe Adhesive Filling & Capping Machine
for High Viscosity Liquid Adhesives

The WEFILL-SYR-F001 Semi-Automatic Syringe Adhesive Filling & Capping Machine is specially developed for precise filling and packaging of low-viscosity syringe adhesives, including UV adhesives, epoxy resins, silicone, grease, ink, flux, cockroach bait, etc.. Designed for industrial adhesive cartridge production, this machine provides accurate control, stable dispensing performance, and reliable capping results.

Equipped with independent 304 stainless steel material tanks, precision metering pumps, pneumatic material conveying system, injection valves, and automatic syringe positioning devices, the machine ensures smooth, balanced, and bubble-free adhesive filling. The material tanks can be upgraded to 316 stainless steel for applications requiring enhanced corrosion resistance. Optional high/low liquid level alarms allow real-time monitoring of adhesive levels for continuous and stable production.

With an adjustable filling range of 10ml to 50ml and ±1% metering accuracy, Filling volumes can also be customized to 10 ml, 250 ml, 400 ml, 490 ml, 600 ml, 800 ml–1,500 ml, and so on.the WEFILL-SYR-F001 delivers consistent adhesive ratios while minimizing material waste. The machine adopts a large-mouth pre-filling process followed by automatic capping, ensuring efficient filling, reliable sealing, and improved production quality.

The integrated HMI touchscreen control system enables easy adjustment of filling volume, dispensing speed, and operating parameters. When filling 10ml cartridges, the machine can achieve an output of up to 1,200 cartridges per hour, requiring only one operator for efficient production.

Featuring a compact structure, modular design, simple operation, and easy maintenance, the WEFILL-CAR-AB-F001 Semi-Automatic Dual Component Adhesive Filling Machine is an ideal solution for manufacturers requiring a reliable AB glue filling machine, epoxy adhesive cartridge filling machine, two-component adhesive dispensing machine, and cartridge filling & capping system.

WEFILL TECH also provides fully automatic AB adhesive filling machines for dual cartridges, dual syringes, and high-viscosity adhesive applications, with customized solutions available according to production capacity and budget requirements
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OPERATING VIDEO
PARAMETERS

Need a custom configuration? We offer variable ratios (1:1 to 20:1), custom volumes (10ml to 1500ml), and ATEX explosion-proof options. Contact us with your requirements.

Type:WEFILL-CAR-AB-F003-2
Voltage:220V/1Phase/50Hz;
Power:2-3.5kw;
Working Air Pressure:0.4-0.7 Mpa;
Feeding Method:Vacuum pressure tanks feeding materials, Tank Capacities:30L,also can customized:5L/10L/20L/30L/50L/60L, Tank Material:SUS304(can customized:SUS316);Suitable for supplying Low-viscosity liquid materials;
Control Method:Siemens PLC + HMI;
Applicable Ratio:1:1,2:1-20:1 Customizable,Commonly used ratios are: 1:1; 2:1; 3:1; 4:1; 10:1;
Suitable Cartridges:50ml;can customized:10-1500ml, Like:12ml,24ml,75ml, 200ml, 250ml,400ml, 490ml,600ml, 1000ml,etc;
Viscosity Range:500-5000cps,Low-viscosity Liquid adhesives
Filling accuracy:±1%;
Filling speed:720-900pcs/hour(50ml,1:1)
Machine Size:L1100mm*W1200mm*H1600mm,For reference only;
Machine Weight:350KG
Machine FrameEquipped with steel surface coated frame and swivel casters for easy mobility or secure positioning.


CONFIGURATION

Front Side Configuration – Intelligent Control & Precision Filling System

1. Siemens PLC Control System & 7-Inch Touchscreen HMI

The machine is equipped with a Siemens PLC programmable controller and expansion modules, providing stable and reliable operation.A Siemens 7-inch capacitive touchscreen interface allows operators to easily set and adjust:

AB adhesive mixing ratio  ②Filling volume  Dispensing speed  Filling parameters  Machine operation status monitoring

2. Precision Dispensing Head & Fast Response Control System

The machine is equipped with high-speed precision solenoid valves to control

3. Servo Motor Driven Metering Pump System

Equipped with two sets of precision corrosion-resistant gear metering pumps for accurate transportation and measurement of liquid adhesives.

4. Cartridge Positioning & Filling Fixture

50ml 1:1 cartridge positioning fixture   50ml 1:1 piston pressing fixture

5. Dispensing Head Configuration – Double-Acting Anti-Drip Dispensing System

The machine is equipped with one set of double-acting dispensing head, specially designed for precise two-component adhesive dispensing control.


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Front Side Configuration – Intelligent Control & Precision Filling System

Rear Side Configuration

Rear Side Configuration

–------------Material Supply & Auxiliary System

1. A/B Material Storage Tank System

The machine is equipped with two sets of 5L SUS304 stainless steel material tanks for storing A and B component adhesives separately.Independent storage of A/B components to maintain material stability,Suitable for various liquid adhesives and chemical materials.

2. Corrosion-Resistant Material Transfer Pipeline

The upgraded pipeline design ensures safe and stable transportation of different adhesive materials, including epoxy resin, polyurethane, acrylic adhesive, and other two-component materials.

3. A/B Material Level Alarm System

The machine is equipped with two sets of high and low material level detection alarm systems.This ensures continuous and stable filling performance.

4. Independent Pressure Regulation System

Each material tank is equipped with an independent pressure control system, including:Pressure regulating valve;Vacuum pressure gauge;Exhaust valve;Safety valve;Vent valve.The independent adjustment design allows precise control of A and B component feeding pressure, ensuring stable material flow and consistent mixing ratio accuracy.

5. Vacuum Degassing System

The machine is equipped with a vacuum degassing system for A/B material tanks.The vacuum system removes trapped air bubbles from adhesive materials before filling.

6. Compressed Air Filtration & Lubrication Unit

The rear pneumatic system includes an integrated air preparation unit with:Compressed air filtration;Moisture separation;Pneumatic component lubrication.It ensures clean and stable air supply while protecting internal pneumatic components and extending machine service life.

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MORE FEATURES

Optional Configurations & Customized Solutions

To meet different adhesive characteristics and production requirements, the machine can be customized with various optional functions and configurations.

1. Vacuum Stainless Steel Pressure Tank Options

The machine can be equipped with customized vacuum pressure tanks in different capacities, including:5L / 10L / 15L / 20L / 25L/ 30L / 60L;For corrosive adhesives or chemical materials, the stainless steel pressure tank can be upgraded from SUS304 to SUS316 stainless steel for improved corrosion resistance and longer service life.

2. Automatic Material Feeding System

An optional automatic feeding pump system can be integrated to transfer adhesive materials directly from original containers into the stainless steel storage tanks.

3. Vacuum Degassing System

An optional vacuum system can be installed to remove air bubbles from A/B adhesive materials inside the storage tanks.
Benefits:Reduces bubbles;②Improves filling consistency;③Enhances final product quality.

4. Mixing Pressure Tank System

For adhesives requiring continuous stirring or uniform dispersion during filling, the machine can be equipped with pressure tanks with mixing functions.
Benefits:①Maintains adhesive uniformity;②Prevents material separation;③Ensures stable adhesive performance.

5. Constant Temperature Heating System

For temperature-sensitive adhesives, Heating system can maintain stable material temperature.
Benefits:Keeps adhesive viscosity consistent;②Improves material flow performance;③Ensures smooth dispensing and reliable filling accuracy.

6. Flexible Mixing Ratio & Filling Volume Adjustment

The machine supports customized ratios and capacities through adjustable metering parameters and interchangeable filling fixtures.
Features:①Supports different A/B ratios;②Compatible with various cartridge;③Filling volume adjustment;④Suitable for different adhesive formulations requirements

7. Pressure Tank / Platen Feeding System Options

Different material supply methods can be selected according to adhesive viscosity and flow characteristics.
Available options:Pressure tank feeding system;Platen feeding system.
These customized feeding solutions are suitable for:①Low-viscosity liquid adhesives;②Medium-viscosity materials;③High-viscosity paste adhesives.

Customized Solutions for Various Adhesive Applications

With flexible configuration options, the machine can be customized for different two-component materials,The modular design allows customers to select suitable functions based on material properties, cartridge specifications, and production requirements.

WEFILL TECH provides customized AB adhesive filling solutions based on material properties, packaging formats, and production requirements. Please contact us for a tailor-made equipment solution.


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Optional Configurations & Customized Solutions
APPLICATION
Compatible Materials & Applications

Wide Range of Two-Component Adhesive Materials

The WEFILL-SYR-AB-F003 Semi-Automatic Low-Viscosity Liquid AB Adhesive Filling & Capping Machine is designed for precise filling of a wide range of two-component adhesives, epoxy resins, and Low-viscosity materials.
Compatible materials include:
● Epoxy resins;  ● Two-component polyurethane (PU) adhesives;  ● Acrylic adhesives (MMA);  ● Silicone adhesives and sealants;  ● Structural adhesives;  ● Stone panel adhesives;  ● Grout sealants;  ● Rebar anchoring adhesives;  ● Casting compounds;  ● Cyanoacrylates;  ● Greases and lubricating pastes;  ● High-viscosity sealants;  ● Other customized two-component chemical materials;  ● Cow Adhesive etc.

Applicable Industries

The machine is widely used in industries requiring accurate ratio-controlled filling, clean packaging, and reliable dispensing performance, including:
Electronics manufacturing;  Electrical appliance manufacturing;  Medical device and healthcare industries;  Food processing and packaging applications;  Construction and civil engineering;  Automotive manufacturing;  Aerospace applications;  Photovoltaic (solar energy) industry;  Machine building and industrial equipment;  Mobile devices and wearable electronics;  In-vitro diagnostics;  Animal healthcare products;  Gift, decoration, and craft industries;  Stone and panel processing;  Fluid packaging and industrial chemical packaging;  Defense-related applications

Compatible Adhesive Brands

The WEFILL-SYR-AB-F003 filling system is compatible with many internationally recognized adhesive brands, including:
● 3M;  ●Henkel (LOCTITE);  ●Huntsman Corporation;  ●H.B. Fuller Company;  ●Permabond Engineering Adhesives;  ●ITW Performance Polymers;  ●Master Bond Inc.;  ●MG Chemicals;  ●DELO Industrial Adhesives;  ●Other industrial adhesive and sealant manufacturers.
Typical Applications:
AB cartridge filling • Two-component adhesive repackaging • Low-viscosity material dispensing • Industrial adhesive filling • Precision chemical packaging

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